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Reference Publication:   Chandra, Subrato, Neil Moyer, Danny Parker, David Beal, David Chasar, Eric Martin, Janet McIlvaine, Ross McCluney, Andrew Gordon, Mike Lubliner, Mike McSorley, Ken Fonorow, Mike Mullens, Mark McGinley, Stephanie Hutchinson, David Hoak, Stephen Barkaszi, Carlos Colon, John Sherwin, and Rob Vieira. Building America Industrialized Housing Partnership, Annual Report - Fifth Budget Period. 4/1/03 - 3/31/04.
Building America Industrialized Housing Partnership, Annual Report - Fifth Budget Period

1. BAIHP TECHNICAL ASSISTANCE

The BAIHP team provided technical assistance to HUD Code Home manufactures, modular home manufacturers, and site builders including Habitat for Humanity International and its affiliates throughout the nation. Site builders receiving technical assistance are located primarily in the hot-humid region of North and Central Florida.

Systems engineering forms the core of the Building America approach. BAIHP Industry Partners evaluate the integration of their construction standards and consider improvements that enhance energy efficiency, durability, indoor air quality, and health of their homes. The Industry Partner decides which improvements to implement.

In providing technical assistance BAIHP generally recommends improving equipment efficiency and reducing conditioning loads while taking durability and health issues into consideration. Some examples include:

Improving Equipment Efficiency

  • High efficiency, correctly sized heating and cooling equipment
  • Interior duct systems and unvented attics
  • High efficiency water heating, appliances, and lighting.

Reducing Conditioning Loads

  • Well orientated and shaded windows
  • Climate appropriate windows characteristics
  • Reflective or absorptive surfaces (roof, wall)
  • Continuous thermal, moisture, and air barriers

Durability and Indoor Air Quality

  • Fresh air ventilation
  • Moisture control
  • Balanced/controlled air flow
  • Reduced long term maintenance needs

It is the combination of these improvements that enables the BAIHP Industry Partners to achieve high performance homes (Figure 2) to move the homebuilding industry toward DOE’s 2010 goals. Table 2, Homes Built in Partnership with BAIHP , shows BAIHP Industry Partner production in 4 categories:

  • Category A: Homes meeting the Building America program goal of saving 40% of heating, cooling and water energy use, incorporating fresh air ventilation, and including superior durability and health features. HERS scores are greater than 88.6.
  • Category B: Homes meeting the EPA Energy Star criteria for saving 30% of heating, cooling, and water heating energy use.
  • Category C: Homes with energy efficiency improvements that fall slightly short of the EPA Energy Star criteria for saving 30% of heating, cooling, and water heating energy use. HERS score of approximately 85. Also homes designed and built to this level or higher that have not been specifically rated and tested by BAIHP.
  • Category D: Manufactured homes built with substantially leak free ducts (Qn OUT £ 0.03). This category may include some Category B and C homes.

Since inception, BAIHP has assisted home builders and manufacturers to construct:

  • 11,767 homes built to Energy Star level or better (Category A and B, Table 2)
  • 11,746 homes built 30% to 50% better than the HUD code - approx 5% below Energy Star (Category C, Table 2)
  • ~46,400 manufactured homes with airtight duct systems (Category D, Table 2)
  • Estimated energy savings to homeowners: Over $10 million annually

Section II describes each BAIHP Industry Partnership, arranged alphabetically. Readers may contact the BAIHP researchers noted in the heading of each summary for further information. Many of these Industry Partners are also featured on the BAIHP website at www.baihp.org.


Figure 2 Building America homes like this one built by BAIHP Industry Partner G.W. Robinson Homes in the Cobblefield community (Gainesville, Florida) reduce energy bills for individual homeowners while pushing the standard of building closer to DOE’s 2010 goals.


Table 2 Homes Built in Partnership with BAIHP (through 2/28/04)
Category / Industry Partner
Homes
Dates
Category A Building America Level Homes, HERS scores ≥ 88.6
Homes assisted by Florida H.E.R.O. (Builders: Atlantic Design, GW Robinson, HKW Enterprises, Spain)
57
Oct 02 - Feb 04
Fallman Design and Construction
2
09/01 - 08/03
Sharpless Construction
1
06/02
WCI
1
08/03
Applegren Construction (East Dakota Housing)
2
08/03
Habitat for Humanity, Lakeland, FL
1
06/01
Category A Total
64
Category B (Includes Category A) Energy Star and Beyond, HERS scores ≥ of ≈86
Super Good Cents/Natural Choice (West of the Cascades)
7,808
09/99 - 01/04
Homes by Florida H.E.R.O.
1,015
~01/00 - 02/04
Palm Harbor Homes
13
~01/00 - 05/02
Habitat for Humanity
265
98 - 07/03
Homes by D.R. Wastchak in Phoenix
2,658
~01/00 - 10/02
Marquis Construction
1
06/03
Applegren Construction
5
08/03
Redman Homes
1
12/01
Cambridge Homes
1
05/03
Category B Total
11,767
Category C Energy Improved Homes, Not Energy Star, HERS ≈ 85 or not rated
Super Good Cents Homes (East of the Cascades)
and Natural Choice Homes (only through 11/30/01)
9,841
09/99 - 01/04
Energy Efficient Div. of PHH, in North Carolina
1,645
09/99 - 02/01
Habitat Homes (approx.)
260
95 - 01
Category C Total
11,746
Category D - Homes with Airtight Ducts through end of 2002
(May include B and C homes)
Total
2000
2001
2002
Palm Harbor Homes
32,000
11,361
11,000
9,639
Cavalier
1,132
1,132
0
0
Southern Energy
12,803
3,000
5,600
4,203
Fleetwood - Auburndale
500
--
--
500
Category D Total
46,435
Approximate Savings
Energy Use
718,124 mBtu annual
Energy Cost at $14/mBtu
$10,053,739 annually


Disclaimer: This report was prepared as an account of work sponsored by an agency of the United States government. Neither the United States government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States government or any agency thereof.

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